Products

Acid Proof Mortar

We are a highly-coveted acid proof mortar manufacturer and supplier in India. Since our establishment, we have been manufacturing and supplying premium quality acid proof mortar to clients pan-India and abroad. Each of our professionals involved in manufacturing of acid-resisting mortar knows all procedures accurately. We utilize qualitative raw material for manufacturing acid proof mortar that help immensely in the bonding of acid proof tiles and bricks during the construction of walls, roofs and floors of industrial properties.

Acid Resistant Mortar that Kothari Corrosion Controllers manufactures are just the ideal element that one requires to add into the sand, water and cement mixture to boost the strength of the bonding between bricks, tiles and stones. We use Acron while manufacturing our acid proof mortar to ensure that when the same is set and curved, it becomes entirely resistant to a wide variety of corrosive acids and alkalis. Only after evaluating the quality of the final manufactured product thoroughly, we supply and export.

Applications Industries

  • Acrylic Fibre Plants
  • Aeronautics Industry
  • Chemical Manufacturing Unit
  • Dairy Beverages & Food Unit
  • Electro Plating Plant
  • Chlorination Plant
  • Dying Industry
  • Pulp and Bleaching Chests
  • Tank Farm Units

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    Acid Proof Mortar Manufacturers in India

    Our existing clients are well aware of the high standard of our acid proof mortar. Kothari Corrosion Controllers never compromises with the quality while manufacturing the mortar, which is highly resistant to different types of acids. Being a reliable and sought-after acid proof mortar manufacturer, we make sure that the best technology and methods are used while we develop the acid-resisting mortar that protects floors, walls and roofs from acid attack and corrosion effectively.


    High Quality Acid Proof Mortar Supplier & Exporter from India

    Aside from resisting a wide variety of acids, the acid proof mortar that Kothari Corrosion Controllers manufactures offer resistance to chlorine water and Bromine. We manufacture and export top-notch acid-resistance mortar to Argentina., UK, Bhutan, Vietnam, Sri Lanka, Nepal, Bangladesh, Indonesia, Nigeria, South Africa, Ghana, Ethiopia, Sudan, Congo, Tanzania, Egypt, Peru, Colombia, Brazil, Venezuela, Suriname, Bahrain, Qatar, Oman, Dubai, UAE, Abu Dhabi and several other countries.

    Drop us an email at info@acidproof.com or speak to our executives by dialling +91- 9825006626 We are waiting to give you the best quote.

    We Manufacture & Export complete range of ACID & ALKALI PROOF : TILES, BRICKS, RESIN BASE MORTAR & its Allied products since 1969, as follow :

    Acid Proof : Bedding – Joint Filling Mortar

    Furane : Resin base Mortar

    FURANE is a two-part chemical setting Furfural Alcohol base Resin-Mortar used for bonding acid resistant bricks and tiles. It is impermeable in texture and resistant to a very wide range of chemicals, including strong acids alkalis, oils, solvents and unaffected by temperature up to 170 C. FURANE”C” a 100 % carbon filled mortar is available where resistant to Hydrofluoric acid, fluoride salts and strong hot alkalis are required.

    AREA OF APPLICATION :

    FURANE is used for acid resistant bricks and tiles lining where maximum chemical resistance is required e.g. dyestuff, rayon, steel, thermal power stations, fertilizers, petro-chemicals, food-pharmaceuticals industries on locations like floors, drains, tanks, reaction & storage vessels, effluent treatment plants etc.

    SPECIFICATION

    SPECIFICATION UNIT RESULTS
    (FURANE base)
    Flexural Strength Kg/cm2 100-120
    Compressive Strength kg/cm2 450
    Setting Time at 27 oC temp. Minutes 20-40
    Water Absorption by weight % 1
    Bonding Strength kg/cm2 15
    Density of Mortar gms/cc 1.6
    Mixing Ratio (Power : Resin) pbw 2:1
    Temperature Resistivity oC 180
    Chemical Resistance LOSS of WEIGHT < 1.5 % Excellent for all Acids & Alkalis

    METHOD OF APPLICATION :

    FURANE is prepared by mixing solution & powder to form a workable mortar. The recommended ratio of mixing is 1 part solution to 3 parts powder by wt. The ratio will vary depending upon ambient temperature and working conditions. Use clean, dry mixing pan. Place appropriate quantity of solution in mix pan, and add powder slowly, mixing thoroughly until completely dispersed. Do not mix more material, then can be used within 20-30 minutes.

    APPLICATION :

    Ensure that bricks or tiles are clean, dry and stored at ambient temperature. Butter the bricks or tiles with mixed mortar ensuring uniform coverage, with a slight more in the center so no air pockets are formed while its installation. When using as only jointing mortar, it is essential that FURANE is filled to the full depth of the joint. During and after completion of the application, the area must be kept dry and free from any other materials, which can affect setting and curing of FURANE.

    CHEMICAL RESISTANCE :

    FURANE is recommended to use against very wide range of acids, alkalis, solvents, salts, oils and fats. However FURNAE is not recommended to use against HF, fluoride salts, and strong hot alkalis. For these conditions, FURANE”C” 100 % carbon filled mortar is available. Also it is not recommended against strong oxidizing acids like chromic acid, Nitric acid and other oxidizing agents.

    STORAGE & SHELF LIFE :

    Always keep solution & powder in cool dry place in sealed container and bag, away from direct sun light, moisture etc. If stored as above, shelf life of solution: 1 year powder: 3-4 months.

    PACKING (Solution) :

    25 Kgs and 250 kgs sound quality MS drums., & Powder : 50 Kg in LDPE + HDPE bags.

    HEALTH & SAFETY :

    It is advisable to wear protective wears at the time of use of FURANE and all other our products. In case of contact with eyes and skin, wash with plenty of water and consult a doctor. This information, given above in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use is beyond our control.

    WARNING :

    # The Information about our Acid Resisting Products are given in good Faith And based on our Experience and Tests. However, all Recommendations or Suggestions are made without Guarantee Since the Conditions of Use is beyond our Control.# “ACID PROOF” is Regd. Trade-Mark of “KOTHARI CORROSION CONTROLLERS” in India. Using the Word without Official permission is Liable for Civil and/or Criminal Prosecution.

    Acid Resisting Powder
    Acid Resisting Powder
    Resin Base Mortar

    Cashew – CNSL : Resin base Mortar :

    This is a two – pack Chemical setting Phenolic base CNSL Mortar used for acid resisting brick lining & acid resisting Tiles lining Work, to protect most commonly used construction materials like RCC, MS, steel, brick masonry construction etc., from corrosive environment in modern chemical age. CNSL is resistant to Acids & Alkalis, at temperature up to 170 C.

    AREA OF APPLICATION :

    CNSL Mortar is used for acid resistant brick/tile lining work where maximum chemical resistance is required, at most economical cost. CNSL is most inexpensive among other resin base mortar like Furane, Phenolic, Epoxy, Polyester Resin base Mortar. But, at the same time it is most suitable Acid Proof bedding & joint filling material.

    PHYSICAL PROPERTIES :

    Color Black
    Mix Ratio by wt. Solu. to Powder 1.3
    Compressive Strength kg/cm2 100Kg
    Flexural Strength kg/cm2 30
    Bond Strength kg/cm2 4
    Water Absorption 1%by wt.
    Max. Temp. 170 C
    Setting Time 18-24 Hrs.

    MIXING :

    CNSL is prepared by mixing of Cnsl solution & Cnsl powder to form a workable mortar. Mixing ratio is 1 part solution to 3 parts powder by weight. This ratio can vary and depending upon ambient temperature and/or working temp. & conditions. Do Use clean, dry mixing Pan. Take required quantity of solution and add powder slowly and start mixing to get uniform paste like cement-mortar. and then can be used within 20-30 minutes. *Do not mix large quantity at a time.

    APPLICATION :

    Ensure Acid Proof bricks or tiles are clean, dry and kept at the same temperature of CNSL. Apply mixed mortar on brick/tile in Even thickness on all sides for bedding & jointing with the same materials. Apply little more in center so, no air pockets are formed while its installation. If it is only for joints filling work, it is recommended to take great care that full depth Joints of Tiles or Bricks are Opened and then Cnsl Mortar Paste is filled. During & after completion of the application, the area must be kept dry and free from Water and other materials and traffic, otherwise, such media can effect the setting & curing of CNSL.

    CHEMICAL RESISTANCE :

    CNSL will provide very good protection against most acids, alkali solvents, oil, fats, salts etc. For, ETP Tanks of Speciality Chemicals Plant i.e. Nitric Acid, Caustic, HCL, Sulphuric Acid our CNSL Mortar Offers Great Chemical Resistant. *However, it is not recommended for protection against HF, fluoride salts etc.

    STORAGE & SHELF LIFE :

    Always keep solution & powder in cool, dry place, away from direct sunlight and moisture. If stored in sealed container and bags, shelf life of solution will be 12 months, and shelf life of powder will be 4-5 months.

    PACKING (Solution & Powder) :

    25 kgs and 200 kgs (NET) in good quality MS drums. Powder : 50 kgs (NET) in LDPE+HDPE bags.

    WARNING :

    # The Information about our Acid Resisting Products are given in good Faith And based on our Experience and Tests. However, all Recommendations or Suggestions are made without Guarantee Since the Conditions of Use is beyond our Control.# “ACID PROOF” is Regd. Trade-Mark of KOTHARI CORROSION CONTROLLERS” in India. Using the Word without Official permission is Liable for Civil and/or Criminal Prosecution.

    Acid Resisting Powder
    Acid Resisting Powder

    Epoxy : Resin base Mortar

    This is a three parts chemical setting epoxy resin base mortar. It exhibits excellent adhesion to acid resistant bricks/tile, concrete, MS surface. epoxy is resistant to very wide range of chemicals.

    AREA OF APPLICATION:

    Due to very low absorption and very high chemical & physical properties epoxy mortar can be used for acid resisting brick/tile lining, on floors, drains, reaction & storage vessels, sumps, effluent treatment plants of food/pharmaceuticals, Breweries, Dairies, Water treatment plants etc.

    PHYSICAL PROPERTIES:

    Color Brown
    Mix Ratio by wt. Sol to Powder 1 : 4.5
    Compressive Strength kg/cm2 500
    Flexural Strength kg/cm2 150
    Bond Strength kg/cm2 10
    Water Absorption 0.45 %
    Max. Temp. 85’ C – 90 C’
    Setting Time 8-10 Hrs.

    METHOD OF APPICATION MIXING:

    All mixing tools and pan must be clean, dry. Take appropriate quantity of resin and hardener and mix it truly with suitable means, until you get homogeneous mix. Then add powder slowly in it and start mixing slowly to avoid air trapping. The ratio can vary depending upon ambient temperature and working conditions.

    APPLICATION:

    After proper mixing, mortar should be buttered on back and sides of bricks/tiles to be laid. Apply little more mortar and after lying squeeze the excess mortar. If only joints filling are done with epoxy mortar, be sure that full depth of joints is filled with mortar. There should not any air pocket in the joints. During & after completion of the installation, area must be kept dry and free from any other materials, traffic, which can affect setting & curing of epoxy mortar.

    CHEMICAL RESISTANCE:

    Epoxy is highly resistant to acids, alkalis, salts, solvents, greases, detergents etc. However it is not recommended against strong mineral and oxidizing acids.

    STORAGE & SHELF LIFE:

    Always keep resin, hardener and powder in cool, dry place, away from direct sunlight and moisture. If stored in sealed containers and bag shelf life of Resin, Harder& Powder will be one year.

    PACKING Solution:

    As required by customer.

    HEALTH & SAFETY :

    It is advisable to wear protective wears at the time of use of epoxy and all other our products. In case of contact with eyes and skin, wash with plenty of water and consult a doctor. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

    WARNING :

    # The Information about our Acid Resisting Products are given in good Faith And based on our Experience and Tests. However, all Recommendations or Suggestions are made without Guarantee Since the Conditions of Use is beyond our Control.# “ACID PROOF” is Regd. Trade-Mark of “KOTHARI CORROSION CONTROLLERS” in India. Using the Word without Official permission is Liable for Civil and/or Criminal Prosecution.

    Acid Proof Bricks & Tiles
    Acid Proof Bricks & Tiles Manufacturer

    Polyester : Resin base Mortar

    The basic material for FRP lining work also used as a pointing cement in Brick and Tile lining work. Resists certain acids, alkalies and natural salts. It resist Temperature up to 90 °C. Most suitable acid proof material in pulp and paper mills and chlorine tank and hypo towers.

    Acid Proof Bricks & Tiles
    Acid Proof Bricks & Tiles Manufacturer

    Technical Data

    Find Technical Data of our all Acid Proof Mortar, Bricks – Tiles, as follow :

    Furane Phenolic K – Silicate Cnsl Sulphur Epoxy Polyester Bricks
    Colour Black Black Off White Black Black Off White Off White Red / White
    Ratio (Solution : Powder ) 1:3 1:3 1:3 1:3 Hotmelt 1:5 1:5
    Compressive Strength ( kg/cm2 ) 350 350 150 280 250 500 500 700
    Flexural Strength ( kg/cm2 ) 75 75 40 75 70 150 150 200
    Bond Strength ( kg/cm2 ) 10 10 05 10 10 10 12
    Water Absorption ( max % ) 01 01 18 * 01 01 01 01 02
    Temperature Resistant ( max °C ) 170 170 900 190 90 90 90 900
    Self Life @ 27 °C ** 60 days 45 days 365 days 90 days Life Time 90 days 90 days Life Time
    * Absorption of Toluene.
    ** @ 27 °C in seal pack Drums and Bags under covered shed.

    Mastic : Hot – Melt (Powder form)

    Concrete and ordinary redbrick masonry with cement plastered surface are basic methods for construction of floors, foundations, tanks, sumps manholes etc. These can be attacked by corrosive environment, spillage’s of acids and alkalis and other chemicals handled in modern chemical industries. To protect civil structure of plants and buildings from corrosive attack, acid resisting brick lining is most communally used method. Mastic compound is used as an inter-liner with acid resisting brick lining. It can also applied as open mastic flooring for heavy-duty flooring.

    AREA OF APPLICATION :

    Mastic compound is mainly used as an impermeable inter-liner with acid resisting brick/tile lining on floors, tanks, drains, sumps. It can also applied, as open mastic flooring where diluted chemicals are to be handled and traffic is not very high.

    PHYSICAL PROPERTIES:

    Specific Gravity 2 – 2.5
    Softening Point 130 – 140’ C’
    Recommended Temp. Limit 60’ C’
    Shelf Life Unlimited

    METHOD OF APPICATION:

    Mastic compound application consist of two coats of A.R.Primer primer and followed by Mastic compound in recommended thickness, ranging from min. 12mm to 25mm in one or two layers to achieve desired thickness without any pin hole and crack.

    • Surface preparation and application of A.R.Primer: Refer application method of A.R.Primer.
    • After doing necessary surface preparation and application of primer coating, area to be installed with Mastic compound should be divided in to equal no. bays. To maintain even thickness required, place wooden or aluminum batten. Mastic compound is then broken in small pieces and put it in heating pan. While heating, keep material moving to avoid burning. It is heated until it comes in a uniform consistency and then applied on the surface and works it with wooden float, to achieve uniform thickness and smooth surface free from any pinholes.

    CHEMICAL RESISTANCE PROPERTIES::

    Mastic compound has good resistance to weak, diluted acids, alkalis salts etc. It is not recommended to use against strong acids, oxidizing acid solvents, oil and fats.

    STORAGE & PACKING:

    Keep Mastic compound away from direct sunlight, heat solvents etc. Under this condition, its shelf life is unlimited. It is supplied in cake form and approx. wt. is 10 kgs.

    HEALTH & SAFETY:

    Handle melted Mastic compound compound very carefully . Avoid contact with skin. It is advisable to wear protective wears at the time of use of Mastic compound and all other our products. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

    WARNING :

    # The Information about our Acid Resisting Products are given in good Faith And based on our Experience and Tests. However, all Recommendations or Suggestions are made without Guarantee Since the Conditions of Use is beyond our Control.# “ACID PROOF” is Regd. Trade-Mark of “KOTHARI CORROSION CONTROLLERS” in India. Using the Word without Official permission is Liable for Civil and/or Criminal Prosecution.

    Acid Proof Bricks & Tiles
    Acid Proof Bricks & Tiles Manufacturer

    Phenolic : Resin base Mortar

    This is a two-pack chemical setting Phenolic base mortar. It is being used as bonding material for acid resisting brick masonry construction for protection against corrosive conditions mainly from acids, in more particular, its resistance to Sulfuric acid upto 70 % is very good.

    AREA OF APPLICATION:

    Phenolic is used for acid resisting brick/tile lining where protection against Sulfuric acid is needed. It is recommended for pickling tank lining, reaction & storage vessels lining, floors, drains lining.

    PHYSICAL PROPERTIES:

    Color Brownish Black
    Mix Ratio by wt. Solu. to Powder 1:3
    Compressive Strength Kg/cm2 350
    Flexural Strength Kg/cm2 75
    Bond Strength Kg/cm2 10
    Water Absorption (up to) 1%
    Max. Temp. Resistance 150’ C’
    Setting Time in Hours 18-24

    METHOD OF APPICATION: MIXING

    phenolic is prepared by mixing solution & powder to form a workable mortar. The recommended ratio of mixing is 1 part solution to 3 parts powder by wt. The ratio will vary depending upon ambient temperature and working conditions. Use clean, dry mixing pan. Take-out required quantity of solution and add powder to it, slowly and start mixing until you get smooth paste, free from loose powder. Do not prepare more material, then can be used within 20-30 minutes.

    APPLICATION:

    Phenolic mortar is buttered on clean, dry bricks or tiles, which, kept at ambient temperature. Apply little more material on center and place to avoid air pocketing while installation. If only joints are to be filled with phenolic, it is essential that full depth be filled with mortar. During & after completion of the lying of bricks or tiles, the area must be kept dry and free from any other materials and traffic, which can affect setting & curing of phenolic.

    CHEMICAL RESISTANCE PROPERTIES::

    phenolic can provide very good protection against strong mineral acids upto 70 % and oxidizing acids, organic and fatty acids, oil, fats, and many solvents. phenolic ” C” 100 % carbon filled mortar is recommended to protect against HF, fluoride salts etc.

    STORAGE & SAFETY:

    Always keep solution& powder in cool dry place in sealed container and bag, away from direct sunlight, moisture. If stored as above and in sealed container at 20 C, shelf life of solution will be 3 months, and powder 6 months.

    PACKING:

    Solution: 25 KGS & 200 Kgs. (net) in good quality MS drums. Powder: 50 kgs (net) in LDPE + HDPE bags.

    HEALTH & SAFETY:

    It is advisable to wear protective wears at the time of use of phenolic and all other our products. In ase of contact with skin & eyes wash with plant, of water and consult a doctor. This information, given above in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

    Acid Resisting Powder
    Acid Resisting Powder

    K-Silicate

    This is Silicate type, two component chemical setting mortar. It is recommended against permanently acidic condition, and can withstand much higher temperature compared to other resin type & sulfur type mortar

    AREA OF APPLICATION :

    K-Silicate is principally used with acid resisting bricks and tiles for acid resisting masonry construction, because of its very low costing compare to other Resin base Mortar. It is highly recommended to protect Acidic Gas in Chimneys, incinerators and other high temperature & corrosive equipment.

    PHYSICAL PROPERTIES

    Color Brown
    Mix Ratio by Wt. Solu. to Powder 1 : 3
    Compressive Strength kg/cm2 150
    Flexural Strength kg/cm2 150
    Bond Strength kg/cm2 5
    Water Absorption (Toluene test) 18%
    Max. Temp. 900 C’
    Setting Time 8-10 Hrs.

    SPECIFICA GRAVITY :

    K-SILICATE Solution (@ 30’ C’) : 1.38 to 1.42

    METHOD OF APPICATION MIXING :

    K-Silicate is prepared by mixing solution & powder to form workable mortar. The recommended ratio of mixing is 1 part solution to 3 parts powder by wt. This ratio will vary depending upon ambient temperature and working conditions. Use clean dry mixing pan. Place appropriate quantity of solution in mixing Pan, and add powder slowly and start mixing thoroughly, until you get smooth paste like mortar. Do not mix more material, then, can be used within 30 minutes.

    APPLICATION :

    Mortar is buttered on acid resistance brick/tile as usual bricklayers Method. Brick/tile also should be clean, dry and at ambient temperature. After hardening of the joints, it should be treated with 10 % Hydrochloric acid before the acid resisting lining is place in use. During & after completion of lining, area must be kept dry and free from any other materials and traffic, which can affect setting & curing of K- silicate.

    CHEMICAL RESISTANCE :

    K-Silicate when completely set hard, resistant to high concentration of oxidizing acids, inorganic acids and salts and most organic solvents at high temperature. It is not recommended against Hydrofluoric acid, fluorides, fluoride salts, water, diluted solutions, alkalis etc.

    STORAGE & SHELF LIFE :

    always keep solution and powder in cool, dry place and away from direct sunlight, moisture etc… if both Powder & Solutions are Stored as per above condition and in sealed container, Shelf-Life of Solution : 12 Months & Powder : 12 Months.

    PACKING (Solution) :

    50 Kg. & 300 Kg. (net) good quality M.S drums, Powder : 50 Kg. (net) LDPE+HDPE double bags packing.

    HEALTH & SAFETY :

    It is advisable to wear protective wears at the time of use of K-Silicate and all other our products. In case of contact with skin or eyes wash with plenty of water and consult a doctor. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without any guarantee since the conditions of use are beyond our control

    WARNING :

    # The Information about our Acid Resisting Products are given in good Faith And based on our Experience and Tests. However, all Recommendations or Suggestions are made without Guarantee, Since the Conditions of Use is beyond our Control.# “ACID PROOF” is Regd. Trade-Mark of “KOTHARI CORROSION CONTROLLERS” in India. Using the Word without Official permission is Liable for Civil and/or Criminal Prosecution.

    K-Silicate Acid Resisting Mortar
    K-Silicate Acid Resisting Powder
    K-Silicate Acid Resisting Solution

    Sulphur : Hot-Melt type

    This is a hot-pour, plasticized sulfur base compound, mainly used with acid resisting bricks to protect floors, pickling tanks, sumps etc. Sulfur is used with acid resistant brick and tile to protect storage tanks, floors, drains, sumps, pits, pickling tanks in steel & electro plating industries, tube mills etc.

    PHYSICAL PROPERTIES :

    Color Black
    Mix Ratio by wt. Sol to Powder HotMelt
    Compressive Strength kg/cm2 275
    Flexural Strength kg/cm2 70
    Bond Strength kg/cm2 5
    Water Absorption 1%
    Max. Temp. 90 C
    Setting Time 2 Hrs.

    METHOD OF APPICATION:

    Break the sulfur bricks into very small pieces and place in clean, dry heating pan. Start melting it with slow heating and stir it while heating until you get free flowing smooth liquid. Then pour between the joints of acid resistance bricks/tiles. Avoid air pocketing while filling the joints.

    CHEMICAL RESISTANCE PROPERTIES::

    Sulfur is recommended against non-oxidizing acids, diluted oxidizing acids and acidic and neutral salts at recommended temperature. It is not recommended for use against alkalis, Hydrofluoric acid, fluoride salts etc. For this, 100 % carbon filled sulfur “C” is available.

    STORAGE & SAFETY:

    Always keep sulfur away from direct heat and in dry place. It can be stored like this, for unlimited period.

    PACKING:

    Sulfur is supplied in 50 kgs (NET) bags.

    HEALTH & SAFETY:

    It is advisable to wear protective wears at the time of use of SULFUR and any other our products. rovide adequate ventilation while melting. Handle with care when hot. In case of inhalation of fumes, remove person to fresh air. In case of contact with skin or eyes, contact a doctor immediately. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or uggestions are made without guarantee since the conditions of use are beyond our control.

    WARNING :

    # The Information about our Acid Resisting Products are given in good Faith And based on our Experience and Tests. However, all Recommendations or Suggestions are made without Guarantee Since the Conditions of Use is beyond our Control.# “ACID PROOF” is Regd. Trade-Mark of “KOTHARI CORROSION CONTROLLERS” in India. Using the Word without Official permission is Liable for Civil and/or Criminal Prosecution.

    SULPHUR Acid Resisting Cement

    Primer

    Industrial Asphalt based Anti-corrosive Primer is available in Black colour. It is Suitable to All type of surface i.e Concrete, Steel or Wood. And best protection against Atmospheric Corrosive environment.

    To Protect substrate against corrosive attack, it is recommended to apply two coats of our Anti-Corrosive Bituman Primer followed by further finish coats, screed lining or bricks – Tiles – Mandana Stone Flooring work.

    Acid Resisting Bituman PRIMER having Two Year Self-Life, it can be Stored Under Covered Shed & at Ambient Temperature for Long time*. It is most suitable to protect different type of sub-striate against atmospheric corrosion and chemical corrosion.

    AREA OF APPLICATION:

    A. R. Primer can be applied on variety of sub-striate like steel, concrete, wood.

    To Protect Steel Structure : Tanks, Pipes, Girders, Marine structure either exteriors or interiors.

    Acid Resisting PRIMER is very widely Used on Concrete surface as a Primer where further Acid Resisting Bricks – Tiles or Mandan Stone Linging / Flooring works are Recommended.

    PHYSICAL PROPERTIES:

    Viscosity @ 25 C by Ford cup B4 in Sec. 90-120
    Drying time @ 25 C. 1 hr
    Bonding to Steel / Concrete/ceramic / MS Excellent
    Shelf Life (in sealed container only) 2 Year.
    Full Trying (27’ C’) 8 Hours

    METHOD OF APPICATION:

    Concrete should be sound, properly cured for min. 28 days, damp free, even in line, free from any loose cement mortar and any loose particles, before application of A. R. Primer and any type of further acid resisting brick/tile lining installation.

    APPLICATION:

    • The material in the container should be properly mixed before application.
    • A. R. Primer can be applied with good quality of painting brush in a uniform thickness. Consumption of material will depends on surface condition and absorption of the concrete. Two coats recommended for best performance. Allow 2-3 hrs. Drying time between each coat.
    • On MS surface, sand blasting is recommended for good bonding with sub-striate, follow by two coats of A. R. Primer anti-corrosive primer.

    CHEMICAL RESISTANCE PROPERTIES ::

    STORAGE:

    Acid Resisting Bituman Primer should be stored in properly sealed containers away from direct sun light, heat and flame. Reseal container after use.

    PACKING:

    25 Lts. / 35 Ltr. And 200 Lts. Good Quality M. S. Container.

    HEALTH & SAFETY:

    It is advisable to wear protective wears at the time of use of A. R. Primer and all other our products. In case of contact with eyes, clean with plenty of water and consult a doctor. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

    WARNING

    # The Information about our Acid Resisting Products are given in good Faith And based on our Experience and Tests. However, all Recommendations or Suggestions are made without Guarantee Since the Conditions of Use is beyond our Control. # “ACID PROOF” is Regd. Trade-Mark of “KOTHARI CORROSION CONTROLLERS” in India. Using the Word without Official permission is Liable for Civil and/or Criminal Prosecution.

    Acid Proof Bricks & Tiles
    Acid Proof Bricks & Tiles Manufacturer

    Carbon Filed Mortar : Resin base Mortar

    A specially developed, high built CARBON FILLED mortar has excellent resistant against attacks of Hydro Floric Acid, florid salts & other strong alkalies. Brick and Tile lining work in stainless steel pickling plants where all acid proof mortar fails, Kothari’s special Carbon Filled Mortar resist all attacks from HCL & Hydro Floric (HF) acids upto many years. Garphite & Carbon Tiles of all the sizes are readily available with us

    Acid Proof Bricks & Tiles
    Acid Proof Bricks & Tiles Manufacturer

    CARBON BRICKS

    We Manufacture & Export : High Quality, International Standard Match Carbon Bricks (Impregnated & Non-Impregnated) of various Sizes & Thicknesses for Phosphoric Acid Plants, Refineries & Petrochemicals & Sulphuric Acid Plants along with Carbon-filled FURANE Resin base bedding – joint filling Mortars to Fix our Carbon Bricks.

    SPECIFICATION

    CARBON BRICKS
    (Non-Impregnates)
    SPECIFICATION UNIT RESULTS
    Size: as per Standard & Thickness 10 to 100mm – Tolerance (+/-) 01 mm.
    Density gms/cc 1.5
    Comp. Strength kg/cm2 350-400
    Flexural Strength kg/cm2 100-150
    Tensile Strength kg/cm2 60
    porosity % 18-24
    Water Absorption % 12-18
    Carbon Content % 99
    Ash Content % 1
    Thermal Conductivity W/mk. 4-6
    abradability index Morgan Scale 120
    Temp. Resistivity oC 750
    Chemical Duty
    (Suitable For All Acids / Alkalis / Solvents & Mixtures)
    LOSS of WEIGHT (%) <1
    Excellent Performance
    Manufacturer & Exporter & Turnkey job Solutions
    Carbon Bricks
    KOTHARI CORROSION CONTROLLERS

    Plot No.: 63, Gujarat Vyapari Maha Mandal Estate, Nr. Ring Road Circle, Odhav, Ahmedabad – 382415.
    INDIA

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